Customized OEM & ODM Professional Helmet Manufacturer
Customized OEM & ODM Professional Helmet Manufacturer
Focus on innovation<br>Strong development capabilities
Focus on innovation
Strong development capabilities
Lead Smart Helmet<br>Advanced Bluetooth technology
Lead Smart Helmet
Advanced Bluetooth technology
Innovative solutions for global protective helmets
Innovative solutions for global protective helmets
Innovative solutions for global protective helmets
Innovative solutions for global protective helmets
  • 01

    Advanced Manufacture Equipment

    ABB 6-aixs robot, kurtz EPS equipment and Cadex test facilities. Vertically integrated manufacturing resources.

  • 02

    Production Capacities

    Build to Order and Just-in-Time production.FAI, SOP and process control plan to ensure first pass yield hight quality.

  • 03

    R&D Capabilities

    Customer-oriented, beyond expectation.Best-in-class helmet manufacturing solutions.

  • 04

    T.E.A.M

    Trust and well-experienced dedicated R & D team.

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New Products

Product Development

  • factory
  • factory1
  • bluetooth-intecom
  • Carbon-shell
  • Carbon-shell-composite
  • Helmet-EPS-in-molding

Why Choose Us

  • Advanced Concept and Innovation

    Ready to explore new concept, innovative design, new material and process. Out of box thinking, tiredless efforts.

  • High-end facilities and self-owned testing lab

    Select best-in-class helmet manufacture equipment. Imported calibrated Cadex test facility operated by qualified lab techincian is capable of doing all helmets standard in-house test.

  • Over 20 years of experience

    Vital Sports is a Leading Helmet factory with over 20 years high-end helmet manufacturing experience in smart, cycling, ski, skateboard, horse riding/bull riding, motor, rock climbing, inline skate, ice speed, etc. Located in Dongguan China, 45 minutes distance from Hong Kong.

  • Smart helmet and dynamic BLE Mesh Intercom technology

    Personalize smart helmet by seamless integrate LED and APP. Offer Turning signals and Brake light, Bluetooth, GPS, Camera, etc. leading intelligent helmet trend with customized functionality. Strong in dynamic Bluetooth Communication System with mesh intercom technology, provides instant and effortless bike-to-bike communication in multiple channels.

  • Excellent Carbon Fiber/Composite Technology

    Specialized in composite development and engineering and provide innovative solution for lightweight, excellent impact performance, resilience to multiple impacts and reduce rebound.

  • Quality assurance (QA) and quality control (QC)

    Lifecycle Quality Management
    Design phase: FMEA, DFX analysis, Moldex flow analysis, FEA Simulation
    Tooling phase: PFMEA, DFM analysis, Tooling configuration analysis
    Development phase: FAI, PFMEA, Check list, Assembly tolerance analysis
    Manufacturing phase: PDCA, SPC, SOP, quality control list

Our News

  • The VirtusX1 Is a Smart, High-Tech Bike Helmet With a 2K Camera and an Affordable Price

    We’re living in a “smart” era, with seemingly endless smart devices emerging hitting the market, some very useful and others less useful. One gadget that’s worth to “go smart” is the bicycle helmet. Today, I’m checking out the brand-new VirtusX1, which pr...

  • MADE WITH THE E-BIKE RIDER IN MIND

    Designed for e-bike enthusiasts, the U1 cycling helmet seamlessly combines Sena’s renowned Mesh Intercom technology with superior safety and urban performance. Powered by Mesh 2.0 Intercom™, the U1 delivers unmatched communication and audio capabilities, making it the most advanced cycling ...

  • Researchers develop bicycle helmet made from recyclable PLA

    Design, lifestyle, and functionality are central purchasing criteria for sporting goods and accessories. For this booming market, many products are imported from Asia to Europe, which are not environmentally sustainable. Researchers at the Fraunhofer Institute for Chemical Technology ICT have dev...

  • Virginia Tech to study, rate construction helmets

    Dive Brief: Researchers at Virginia Tech are looking for ways to better protect noggins on the jobsite. After nearly two decades of studying and providing safety ratings of athletic helmets, the Blacksburg, Virginia, university’s Helmet Lab will begin developing a grading system for construction...

  • EU Battery Regulation is coming

    The new EU Battery Regulation will gradually impose expanded and, partly new, requirements on battery manufacturers, importers, distributors, and “service providers.” The legislation applies to all batteries, without exception. Legislative requirements vary according to battery type and differ de...