Customized OEM & ODM Professional Helmet Manufacturer
Customized OEM & ODM Professional Helmet Manufacturer
Focus on innovation<br>Strong development capabilities
Focus on innovation
Strong development capabilities
Lead Smart Helmet<br>Advanced Bluetooth technology
Lead Smart Helmet
Advanced Bluetooth technology
Innovative solutions for global protective helmets
Innovative solutions for global protective helmets
Innovative solutions for global protective helmets
Innovative solutions for global protective helmets
  • 01

    Advanced Manufacture Equipment

    ABB 6-aixs robot, kurtz EPS equipment and Cadex test facilities. Vertically integrated manufacturing resources.

  • 02

    Production Capacities

    Build to Order and Just-in-Time production.FAI, SOP and process control plan to ensure first pass yield hight quality.

  • 03

    R&D Capabilities

    Customer-oriented, beyond expectation.Best-in-class helmet manufacturing solutions.

  • 04

    T.E.A.M

    Trust and well-experienced dedicated R & D team.

index-advantage

New Products

Product Development

  • factory
  • factory1
  • bluetooth-intecom
  • Carbon-shell
  • Carbon-shell-composite
  • Helmet-EPS-in-molding

Why Choose Us

  • Advanced Concept and Innovation

    Ready to explore new concept, innovative design, new material and process. Out of box thinking, tiredless efforts.

  • High-end facilities and self-owned testing lab

    Select best-in-class helmet manufacture equipment. Imported calibrated Cadex test facility operated by qualified lab techincian is capable of doing all helmets standard in-house test.

  • Over 20 years of experience

    Vital Sports is a Leading Helmet factory with over 20 years high-end helmet manufacturing experience in smart, cycling, ski, skateboard, horse riding/bull riding, motor, rock climbing, inline skate, ice speed, etc. Located in Dongguan China, 45 minutes distance from Hong Kong.

  • Smart helmet and dynamic BLE Mesh Intercom technology

    Personalize smart helmet by seamless integrate LED and APP. Offer Turning signals and Brake light, Bluetooth, GPS, Camera, etc. leading intelligent helmet trend with customized functionality. Strong in dynamic Bluetooth Communication System with mesh intercom technology, provides instant and effortless bike-to-bike communication in multiple channels.

  • Excellent Carbon Fiber/Composite Technology

    Specialized in composite development and engineering and provide innovative solution for lightweight, excellent impact performance, resilience to multiple impacts and reduce rebound.

  • Quality assurance (QA) and quality control (QC)

    Lifecycle Quality Management
    Design phase: FMEA, DFX analysis, Moldex flow analysis, FEA Simulation
    Tooling phase: PFMEA, DFM analysis, Tooling configuration analysis
    Development phase: FAI, PFMEA, Check list, Assembly tolerance analysis
    Manufacturing phase: PDCA, SPC, SOP, quality control list

Our News

  • Helmet Decals vs. Transfer Printing

    Both helmet decals and transfer printing are methods used to apply graphics and designs to helmets, but they differ significantly in their application process, durability, and the types of finishes they can achieve.   Helmet Decals (Stickers)   What they are: Decals are pre-printed designs on a t...

  • How EPS Technology Revolutionizes Helmet Safety

    n the world of protective headgear, the outer shell often grabs the spotlight – its sleek design, vibrant colors, and aerodynamic curves. However, the true hero, working silently and effectively beneath the surface, is the Expanded Polystyrene (EPS) liner. This lightweight, often overlooked mater...

  • Bluetooth vs 2.4GHz: What’s the Difference?

    If you are looking for a wireless device, whether a security camera, mouse, or keyboard, you might have come across two options: Bluetooth and 2.4GHz. Both of them are wireless technologies, but they differ in various aspects. In this article, we will discuss what Bluetooth and 2.4GHz technology ...

  • HUD Helmet Market Analysis and Global Forecast Report 2025-2030

    The HUD helmet market offers growth opportunities driven by digital transformation and increased demand in sectors like industrial, healthcare, and entertainment. Advances in microLEDs, sensors, and AI enhance use cases, requiring strategic tech adoption, regional adaptability, and supply chain s...

  • Virginia Tech Updates Its Star Rating System Because Helmets Are Getting Safer

    Earlier this month, the Virginia Tech Helmet Lab released a memorandum explaining an update to its STAR rating score thresholds for bicycle and football helmets. Turns out, helmets are getting safer, and the helmet test team felt “the 5-star label had become diluted.” So, they felt this threshold...