Strong development capabilities
Advanced Bluetooth technology
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01
Advanced Manufacture Equipment
ABB 6-aixs robot, kurtz EPS equipment and Cadex test facilities. Vertically integrated manufacturing resources.
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02
Production Capacities
Build to Order and Just-in-Time production.FAI, SOP and process control plan to ensure first pass yield hight quality.
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03
R&D Capabilities
Customer-oriented, beyond expectation.Best-in-class helmet manufacturing solutions.
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04
T.E.A.M
Trust and well-experienced dedicated R & D team.
New Products
Product Development
Why Choose Us
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Advanced Concept and Innovation
Ready to explore new concept, innovative design, new material and process. Out of box thinking, tiredless efforts.
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High-end facilities and self-owned testing lab
Select best-in-class helmet manufacture equipment. Imported calibrated Cadex test facility operated by qualified lab techincian is capable of doing all helmets standard in-house test.
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Over 20 years of experience
Vital Sports is a Leading Helmet factory with over 20 years high-end helmet manufacturing experience in smart, cycling, ski, skateboard, horse riding/bull riding, motor, rock climbing, inline skate, ice speed, etc. Located in Dongguan China, 45 minutes distance from Hong Kong.
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Smart helmet and dynamic BLE Mesh Intercom technology
Personalize smart helmet by seamless integrate LED and APP. Offer Turning signals and Brake light, Bluetooth, GPS, Camera, etc. leading intelligent helmet trend with customized functionality. Strong in dynamic Bluetooth Communication System with mesh intercom technology, provides instant and effortless bike-to-bike communication in multiple channels.
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Excellent Carbon Fiber/Composite Technology
Specialized in composite development and engineering and provide innovative solution for lightweight, excellent impact performance, resilience to multiple impacts and reduce rebound.
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Quality assurance (QA) and quality control (QC)
Lifecycle Quality Management
Design phase: FMEA, DFX analysis, Moldex flow analysis, FEA Simulation
Tooling phase: PFMEA, DFM analysis, Tooling configuration analysis
Development phase: FAI, PFMEA, Check list, Assembly tolerance analysis
Manufacturing phase: PDCA, SPC, SOP, quality control list
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connected
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Our News
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UCI releases full details of helmet clampdown – here’s what’s going to be banned
The UCI has released more details about which helmets will be outlawed in road races, specifying new guidelines related to dimensions, ventilation, ear coverage and visors. From 1 January 2026, cycling’s governing body will enforce stricter rules regarding helmets in mass start events, in respo...
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First-Ever Ratings Reveal Top-5 Helmets to Protect Construction Workers
Researchers at the Virginia Tech Helmet Lab have unveiled the first construction helmet rating system and are shining a spotlight on the benefits of Type II helmets. The laboratory’s team, led by Lab Director Steve Rowson, first analyzed data from jobsite falls to distinguish traditional Type I h...
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How the new ECE22-06 motorcycle helmet homologation works
The old ECE22-05 standard gets an update after 19 years. ECE22-06 came into force on January 1, 2021, but ECE22-05 helmets can still be used. The new standard increases the number of points covered by impact tests and of speeds at which they’re carried out. A penetration resistance test is...
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The Science of Support: Balancing Pressure, Energy, and Protection
When most people think about comfort, they think about softness, but true comfort goes beyond cushioning. The science of support is about striking a balance between distributing pressure evenly, absorbing energy from impacts, and protecting the body from long-term harm. This balance is essentia...
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Helmet Decals vs. Transfer Printing
Both helmet decals and transfer printing are methods used to apply graphics and designs to helmets, but they differ significantly in their application process, durability, and the types of finishes they can achieve. Helmet Decals (Stickers) What they are: Decals are pre-printed designs on a t...
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